In Search of Techne
Ch 3.5: Applied Biology and Biotechnology
(c) Roy Johnston 1999
(comments to
rjtechne@iol.ie)
February 19 1970
International collaboration in scientific work, with
co-ordination of effort and common standards, has in recent decades
become...fashionable. There is currently on foot an international
collaboration in biology, known as the International Biological
Programme (IBP), for which the central national corresponding body is
the National Committee for Biology of the Royal Irish Academy. A
sub-committee, under Pat O'Donnell of an Foras Taluntais, co-ordinates
the national effort.
An annual grant of £15,000 has been made available through
the Department of Education to the RIA for this purpose. This was by
no means automatic; it had to be lobbied for. The existence of the
National Science Council, which advises the Minister, is generally
regarded as having been helpful in this respect.
The work involves no less than eleven centres, so that the grant
is spread rather thinly. However it is to be welcomed that a
multi-centred collaborative effort within Ireland has been stimulated
in this way.
The centres include the Zoology and Botany Departments of TCD and
the corresponding departments in UCD, together with the Departments of
Chemistry, Microbiology and Industrial Microbiology. From AFT are
involved the Soil Physics section at Kinsealy and the Glemamoy centre
in Mayo. The Gowla research station of the Department of Lands is
also involved, as well as the Engineering Department of University
College Cork. The whole effort is backed up with technical support
from the Meteorological Service. There are a total of 30 researchers
involved.
The unifying factor in this, at first sight curious, assembly is
a well-known national resource: peat.
There is no participation by either Bord na Mona or the Sugar
Company, despite the substantial interests of both bodies in peat
research. The reason for this is that the primary concern of these
bodies is in the uses of peat, rather than the mechanisms of its
formation, with which the collaboration is primarily concerned. Also
the type of bog selected for the collaboration (at Glenamoy) is not in
the mainstream of the economic resource development programme.
It is a pity however that the opportunity has been missed, on the
part of Bord na Mona, of getting the academics involved in looking at
the cutaway bog utilisation problem; this might have followed had
they been in on the planning. There appears to be a cultural gap
between the peat technologists and the peat scientists.
There is needed a group in applied peat research which would have
the respect of the development technologists, and would also be
sufficiently aware of what the scientists were doing to be able to
talk to them, and perhaps influence the planning of the experiments so
as to get information of eventual relevance to peat technology.
...Government science policy needs to foster the existence of
bridge-groups such as this, by tax-concessions or subsidies. The lack
of such bridge-groups is the single most effective factor in keeping
the results of research in the academic journals. This pattern also
exists in Britain; we have historically been influenced to copy
it(1), to the detriment of the vitality of both science and technology
in Ireland.
***
One of the central long-term problems in feeding the world is how
to replace the nitrogen, used in all living things as a key
body-building component, which is taken up by the plants from the
soil.
Leguminous plants (peas, clover etc), by a process involving
micro-organisms living in the roots, enrich the soil with nitrogen
fixed from the air.
This subtle process has declined in relative importance since the
discovery of the Haber process for ammonia production, at the end of
the last centruy. This process involves extremes of temperature and
pressure, and high-intensity electrical discharges; obviously a
brute-force method for doing what the micro-organisms do by cunning.
It is now being realised that this short-cut has its drawbacks.
Not only does the continued use of chemical fertiliser tend to degrade
the soil structure.....but also run-off of soluble nitrogen compounds
into the rivers and lakes has so enriched the latter that in warm
weather one gets explosive growth of blue-green algae on the surface.
Algal blooms have been reported on Lough Neagh in recent years....
It is therefore timely that attention is being given by an Foras
Taluntais to the unravelling of the natural process.....
The complexity of this problem is illustrated that in a sense the
nitrogen-fixing organism in the clover is a 'disease' that the plant
is trying to get rid of. Bumper crops of legumes can be obtained if
it is eradicated by chemical tampering. This is fine for animal feed,
but bad for nitrogen fixation.
April 7 1971
The Dublin section of the Society of Chemistry in Industry is
holding a symposium on the industrial applications of enzymes on April
15-16... This is of importance for industries dependent on natural
products.
Anyone reading Dr W Fogarty's article in the March Technology
Ireland, and who realises as a result that his process depends
basically on the working of these subtle biochemical catalysts should
take time off to go.....
Those little fellows in the TV ads who gobble up the stains in
the washing really exist; they would count as enzymes of the
proteolytic variety. It is questionable whether they are active at
the temperature of the average wash; a warm soak is better. They are
voracious enough to attack human skin, and there is a tendency for
manufacturers on the US market to withdraw them. Consumers in Ireland
are, alas, not well-enough organised and influential to raise these
matters sharply.
The real pay-off in enzyme chemistry, I suggest, lies in the
solution of the problem of retaining the fresh quality of food under
storage conditions(2)....
April 21 1971
The biological sciences, and especially biochemistry, are
currently enjoying a bonanza, something like the physicists did in the
decade after the second world war.
The reasons for this are partly technological and partly
socio-economic in origin. The technological reason is the increasing
availability of techniques imported from physics; this is healthy.
It is in the same tradition as the century-old borrowing between
physics and electrical engineering, with the added dimension that it
is 'lateral' (ie across the specialities) rather than 'vertical' (ie
along the 'fundamental-applied' axis).
The socio-economic reason is not so basically healthy. Insofar
as the market is dominated by the demand among the rich in the rich
countries, knowhow tends to be pulled into the production of
biologically-derived products to cater for ailments caused by
over-indulgence in food, and lack of excercise due to over-indulgence
in mechanised transport. This is the same principle as the Roman
vomitorium.
Also, as medical science progresses, there are found increasingly
rare conditions which depend on some sort of enzyme deficiency.
Addition of the appropriate enzyme to the diet constitutes a cure, in
the sense that insulin is a cure for diabetes.
The funding of this kind of research comes mainly from the
pharmaceutical industry, which can be quite unscrupulous about
generating wants, as distinct from satisfying needs, and from bodies
such as the Wellcome Foundation.
Professor Fottrell, in UCG, has been funded by Wellcome for work
on intestinal mucous enzymes relating to coeliac disease. This
condition involves the damaging of the intestine by protein contained
in wheat, with serious results. If the missing enzyme (ie that
responsible in normal digestive systems for taking care of the
offending protein) can be identified, isolated and replaced, another
cause of human suffering will have become amenable to management, at a
cost which can be reduced as production techniques improve.
Professor Fottrell was one of the speakers at a seminar at the
April 15-16 seminar......
Professor Spencer of TCD gave an introductory address outlining
the present and possible future applications of enzymes in the Irish
economy. Dr Gray, of London University, outlined some techniques for
isolating and extracting enzymes on the industrial scale. Professor
Fox, of UCC, outlined applications in the food industry. Dr Letters,
of Guinness's, described current brewing enzyme knowledge......Mr A E
Lawrence, from a British tanning firm, spoke of the role of enzymes in
his industry, and Mr C Culligan spoke of some of the problems of
enzyme production on a commercial scale in Ireland.
There was evident to me a considerable gulf between the thinking
of the academics and the industrial biochemists. This may be
illustrated by noting the preoccupation of the former with the
isolation and preparation of pure substances, in contrast to the
brewers and the tanners who were content to let the enzymes work away
in the mash or the bate(3), more or less as the good Lord intended.
Enzyme know-how is useful for control purposes, but isolated pure
enzymes are more or less irrelevant.
This gulf in thinking is illustrated by the relative sizes of the
Irish market (£200,000) and the world market (£50M) for
enzymes. By concentrating on this chickenfeed the academics appear to
be overlooking the value to the Irish market of goods of which the
quality depends decisively on enzyme-controlled processes; this
exceeds by a large factor the total world market for purified enzymes.
Thus the way forward is to get to understand and control the
enzyme-dependent processes in the food industry; this is where the
mass of the academic effort should go. Professor Fox, to judge from
his paper, is aware of this....
I do not want to dismiss entirely the pharmaceutical end of the
business. There is a large supply of gland material in our abattoirs
currently going to waste; this could be a good source of purified
enzyme material; so could fish offal. The latter produces
partucularly potent enzymes which can work at low temperature.....
Mr Culligan, of Chemical Export Co, Shannon, developed a few
useful ideas for a synergetic approach between food and
pharmaceuticals. Dr Gray, of London, had previously outlined the
process engineering techniques involved in enzyme extraction. Mr
Culligan pointed out that the unit-processes involved were
substantially the same as those involved in milk processing, and that
the creameries could perhaps go over to enzyme production in the
off-season(4)......
The further purification of enzymes is basically a
laboratory-type operation. Dr Nichol declared the intention of
developing this capability in the IIRS.
Mr Culligan had a criticism to make of the so-called export tax
incentives. Because he is based in Shannon, his suppliers of offal
get an export tax rebate. If he were, technically, an Irish
manufacturer instead of an 'export-market', his suppliers would be
taxed. Thus the tax system works to penalise vertically-integrated
Irisn industry based on local raw materials.
There emerged in discussion a similar and more serious lunacy,
which partly underlies the present crisis in the shoe industry. Hides
are exported, thus gaining tax rebate. Irish tanneries import hides
for tanning, then they export the leather, gaining tax rebate.
Finally the unfortunate shoe manufacturer has to import leather, some
of which is local Irish raw material which has crosses the Irish Sea
four times.
Thus it seems that there are means to hand of increasing the
wealth of the nation without spending anything on exotic knowledge!
***
I received recently some ideas from MJ Clancy, of AFT Oakpark,
which fill the gap between what I can label as the 'traditional
natural product' people (brewers, tanners) and the 'ultras' who are
interested in pure pharmaceutical enzymes. They would benefit from
interaction with the type of thinking in Dr Gray's paper (above). I'm
not sure if I am entitled to label it the 'Clancy process' as it owes
much to Professor Joslynn of Berkeley(2) who is currently at Oakpark.
Basically the process consists in the use of yeast for the
production of high-quality protein from wheat, supplemented by urea as
a cheap nitrogen-source.
The core of the process is the use of a low-protein flour
suspended in a urea solution as a substrate for growing yeast. This
can be done continuously on an industrial scale. The yeast is then
processed to extract the nucleic acid, which can be used to synthesise
a high-grade marketable vegetable protein which is meat-like in
texture. There is growth potential in this market. The residues go
for animal feed.
A yeast is a much more efficient protein concentrator than an
animal.
But how does one get this process to the production stage, even
experimentally? Pilot-plant work should be factory-based, not
laboratory based. In the former case one has some hope of estimating
the costs.
The natural place for such a plant would be near its largest
raw-material source, in other words, a flour mill. The laboratory
people who had invented the process would need to live with the
scale-up for a period. Someone would have to pay for this
development, and someone would have to own the resulting process.
There are many structural snags here, which perhaps illustrates why
science in Ireland tends to remain academic!
May 5 1971
I have to hand it to the UCD engineers and medicals; they have
apparently been practising what I have been preaching with success.
When I listened to Dr JJ Kelly's paper on the theoretical basis of
blood-clotting on foreign surfaces on November 27 last, I was inclined
to dismiss it as another piece of academic paper for the
weighing-scales, rather than anything to do with chemical engineering,
on which ground it nominally existed.
But when on April 14 there was unveiled a blood-clotting
instrument, as developed and patented in UCD and manufactured by MSE
ltd, I was moved to take off my hat. This proves it can be done: a
practical example of how applied, patentable, revenue-earning research
can be combined with a spin-off of reputable academic material,
publishable in such a way that no-one would suspect what else was
involved.
The actual device, as reported by the Medical Correspondent on
April 14, is the joint work of Dr Noel Clarke, Tom Moriarty and B P
Woods, who are respectively pathologist, engineer and biochemist.
This will give a good start to the newly founded Biomedical
Engineering Society(5).....
December 1 1971
...A contract for the transfer of ergot technology was announced
on November 5 between the IIRS and Lilmar ltd. The system involves
classical agricultural techniques, bacteriological-type techniques to
prepare an inoculum, novel agricultural techniques to inoculate the
rye-crop, industrial techniques to separate the ergot from the rye
grains at harvest-time, followed by the techniques of biohemical
engineering to extract the alkaloid and prepare it for medicinal use.
(Failure to control ergot infection of rye in the middle ages led
occasionally to a communal disease known as 'ergotism', brought about
by eating infected rye bread. There was an outbreak in France during
the 50s of this century.)
The type of organised multi-disciplinary know-how involved in
this project is perhaps typical of what has come to be known as an
'operational research' approach to problems.....
March 28 1973
On March 16 I attended the inaugural meeting of the UCD
Biological Society. The main speaker was Dr Wullstein of the
University of Utah, where he holds the Chair of Environmental Studies;
the subject was a review of the present position on nitrogen fixation
by biological processes.
This topic is of key long-term importance. Dr Tom WalshV(6), who
spoke to the paper, attempted to bring this out, but failed evidently
to break through to the student audience, which spent its time
whispering and tittering. I attribute this type of student
facetiousness, this lack of a serious-minded approach to serious
topics, to the retardation on mental growth caused by the repressive
environment in some of 'our' secondary schools. I put 'our' in quotes
because we, the taxpayers, pay for them, yet they are not our property
and we have, apparently, little or no say in what goes on in them. My
sympathy goes out to the dedicated minority who are prepared to serve
on committees of student scientific societies and squirm while
audiences like this insult distinguished guest speakers.....
Professor Wullstein quantified the 'information explosion': 25
papers from 1906 to 1925, 12 per annum from 1928 to 1958, 1200 papers
since 1958.
He outlined the classic 19th century controversy in which Liebig,
one of the founding fathers of industrial chemistry, ridiculed the
idea that free nitrogen could be removed from the air by biological
processes.
As early as 1858 it was discovered that the nodules on the roots
of legumes contained bacterial (Rhyzobium) which were able to remove
free nitrogen from the air and make it available to the host-plant.
These bacteria, however, if free in the soil, were unable to do the
job, while others, such as azotobacter, were able. But 'free fixers',
as they are called, are no good in agriculture; conditions in the
soil are too harsh.
The details of the mechanism are starting to emerge. The metals
molybdenum and iron play a key role, being bound in large protein
molecules. The key chemical step is the formation of a complex
nitride of iron and molybdenum, the nitrogen subsequently being
reduced to ammonia. Haemoglobin is involved; its role is to remove
the oxygen from the environment, allowing the nitrogen fixation to
take place under anaerobic conditions.
All this occurs in the nodule on the root of the clover, supplied
with photosynthetic energy by the leaves of the plant: an elegant
symbiotic system which succeeds by cunning in doing what the chemical
industry requires high-pressure, high-temperature reactions to do, at
the expense of substantial consumption of irreplaceable fossil fuel.
This elegant process supplies, at present, the bulk of the
world's nitrogen, and has done so for many millions of years. On the
other hand, 'brute force' nitrogen applied in agriculture, as well as
running off the land into the rivers, stimulates the plants to deplete
the reserves of natural fertility in the soil. This in the long-term
is ecological suicide.
When the price of fossil fuel goes up with scarcity, perhaps
clover will come back into its own. In the meantime, according to
Professor Wullstein, the art of fixing nitrogen is becoming understood
to the extent that it is now possible to persuade bacteria to do so by
fiddling with their genetic structures: 'genetic engineering'. If
this can be transferred to higher plants, we could, perhaps, get grass
which supplied its own nitrogen needs from the air.
Dr Tom Walsh, commenting on this, pointed out that our national
consumption of nitrogenous fertiliser in successive decades was 10,
25, 65 thousand tonnes and that by 1980 this figure would be 400
thousand tonnes if the livestock targets were to be achieved.
Despite this, there were no measures of available nitrogen for
plants. There were less than five people engaged in basic research in
this direction in the country. Here was an area of basic research
which was academically at the frontiers of knowledge, and at the same
time was closely linked to our main economic activity. (These
considerations, which are, I suggest, important, the student audience
found to be either a bore or a joke.)
Dr Wullstein is working at Johnstown Castle(7), on sabbatical
leave. This is the main centre where work in this important
basic-applied field is going on; I have referred previously to the
work of Masterson and others(8).
It is likely that some cross-links between the Universities and
an Foras Taluntais will develop as a result of his stay. The UCD
Biological Society deserves credit for having taken the initiative in
this respect.
April 25 1973
The Federation of European Biochemical Societies, which met in
Dublin last week, received good news coverage from David Nowlan(9),
who picked out a handful of the 114 papers which were of public
interest and treated them in some depth.
It remains for me to give an over-view of the event, to assess
its significant features....... Having been involved last year in the
international conference of the Federation of Operations Research
Societies....I find the FEBS event interesting, as an element in the
experimental material available to the student of conference-ology.
Whether a conference is a success or not for its participants
depends on how its parallel sessions are organised. They can be
structured so as to give maximum frustration to the maximum number, in
which case the conference is judged by consensus to have been a
failure.
An ideal structure would give the participant what he or she
wanted in the way of specialist information, while enabling people to
browse a bit, to peep over the boundaries.
I met one participant who dismissed it as a waste of time, while
another praised it as an opportunity to 'get back into the swim'.
Both had read papers, both were in non-academic applied biochemistry,
and both must have felt that in the Irish environment they were out of
'the swim'. This suggests a gulf between academic and applied
biochemistry in Ireland. But to judge from the content of the
conference, this is a world phenomenon. Where is 'the swim'? Does
one define it in terms of topics which the academic establishment
think are important?
I suggest that a person's feeling for where the mainstream is
depends on the degree of personal fulfilment in current work, and the
extent to which it is appreciated and accepted. A conference like
this is a success for someone if, when the work is explained, people
'buy' it and ask for reprints.
It is instructive to do some analysis to display the trends in
fashion. The 'symposia' are invited papers giving reviews of the
current situation. The 'free communications' provide a channel for
people to break through and become recognised. The ratio of the
latter to the former is a measure of the rate of increase or decreas
on interest in a field.
Topic Symposia Free Communications
other Irish other Irish
Enzyme
production 3 0 6 2
purification 2 1 17 4
application 2 1 13 5
Fermentation
Brewery 3 0 9 1
Other 3 0 19 0
New Protein
Sources 3 0 6 1
Industrial
Effluents 3 0 4 2
Bio-deter-
ioration 3 0 10 1
Biodegrad-
ation 3 0 10 1
Antibiotics 3 0 9 1
Other Drugs 3 0 7 1
Drug
Metabolism 3 0 6 1
Carbohydrates 3 0 4 4
Lipids 3 0 4 4
Analytical
Techniques 3 0 6 5
Miscellaneous 0 0 7 5
The two Irish invited papers were by Dr P O Carra of UCG on
affinity chromatography, and by Professor PF Fox of UCC on the use of
enzymes in food-processing.
The O Carra paper is interesting becasue it described a
mathematical technique for strengthening the 'signal' relative to the
backgound 'noise' of irrelevant background biochemical reactions which
occur when one attempts to isolate and purify enzymes by the affinity
chromatography technique......good front-line stuff....invented as
recently as 1968.
In the 'free communications' category, one can look at (a) the
general run of fashionability, and (b) the extent to which the Irish
participate in the fashion rat-race.
Clearly, enzyme work in all its forms is the current high
fashion, and the Irish, proportionately, are well up in the forefront
of it. The effort is concentrated in UCG (Professor O h-Eocha's
department) with four papers; there were two from UCC (Professor
Fox's department) two from Guinness's brewery and one from UCD. The
basic long-term strategy in all this work is the improvement of our
understanding of what goes on in food; in Galway there is also an
interest in enzymes of marine origin. The one exception is the UCD
paper which is concerned with uricase therapy in gout.
Industrial effluent work seems to be a not 'high fashion'
internationally, the Irish effort however being relatively high; it
consists of an evaluation of the Pfizer effluent at Ringaskiddy and
some UCD work on activated sludge. The other work was from Britain
and from Belgium.
The Irish work on carbohydrates and lipids also is relatively
high, against a general background which is low. This work is from
Moorepark, Dunsinea, UCD and the Sugar Company. It is consistently
directed at problems connected with the quality of milk, meat and
processed vegetables. In this area the Irish contribution is
comparable to the total of all the others. We need not worry about
being 'out of the mainstream' here; the mainstream, ultimately, will
come to us(10).
The analytical techniques section also includes a strong Irish
effort. The Moorepark work on milk protein testing (McGann and
O'Connell) achieved some impact(11). Other work came from the IIRS
(Findlater and Orsi), TCD (Winder and Campbell, who have been using
radioactive tracer techniques) and from Guinness (Egan, O'Connor and
MacMurrough.
The 'Miscellaneous' section can be a dustbin or a hothouse for
new growths. The Irish contributions consisted of contributions from
Donnelly and Delaney (Moorepark) on concentration of whey protein,
Spencer and Burnham (TCD) on penicillin assay (could this not have
been classed as 'techniques?), Coughlan and Johnson (UCG) on
immobilised xanthric oxidase, also Johnson and Thornton on the
immobilisation of lacto peroxidase.
The UCG work is clearly testing out the implications of the
affinity chromatography technique; I forsee that next time round this
will have assumed 'high fashion' status.....
If I were dictating strategy, I would pay more attention to new
protein sources. Bailey, in TCD, is a lone wolf in this field in
Ireland, as far as FEBS participation is concerned. He is working on
an old protein source, wheat. Whatever happened to the work of Clancy
in Oakpark, who some years ago was concentrating protein from wheat by
fermentation? This is a development area of long-term significance.
David Nowlan gave good coverage on this topic, correctly reporting the
clash in philosophies between the hydrocarbon people and the others.
It is, of course, nonsense to be using fossil fuel as a protein
source; this work, if successful, can only hasten the day of ultimate
scarcity when the fossil fuels are gone. On the other hand, wheat is
still the cheapest source of protein of all; it does constitute a
'new' source in that people have to be re-educated as to its value.
Work in this field covers areas like microalgae, metabolic take-up of
synthetics etc.
To conclude: we as a nation need never again feel that we are a
backwater, at least in this sector of scientific effort. We have let
the world know that we are a good base for a 'know-how-intensive'
industry. We have the competence to start this ourselves; we do not
have to wait until someone leads us by the hand. The obstacles are
not among Irish scientists and technologists, but in the economic and
administrative environment.
The Minister for Labour, Mr Michael O'Leary, is, however, still
at the stage of calling for foreign firms to do their R and D here.
He and his colleagues have more than their voices; they have tax
policy and grant policy at their disposal. They can start listening
to, and underwriting with IDA support, the various 'offensive'
proposals coming from the IIRS(12), and the various indications of
entrepreneurship emanating from AFT.
January 16 1974
I attended a 'Genetics Operations Research Workshop' in TCD on
January 3-4; this was an international event, attended by people from
Britain, France, Germany, Switzerland, Holland, Scandinavia and
elsewhere.
It was organised by Dr E P Cunningham of AFT, who has established
an international reputation as an exponent of statistical techniques
for assessing the cost-effectiveness of animal-breeding
programmes......
Dr Cunningham is also on the staff of the TCD Department of
Genetics; this was founded by Professor George Dawson with a grant
from the Sugar Company. When the Sugar Company plant-breeding
interests were taken over by an Foras Taluntais, the TCD Genetics
Department became closely associated with all AFT plant and animal
breeding work.
Undergraduates now receive a balanced course in basic and
molecular genetics, and in those aspects of applied genetics which are
important to the Irish economy.
Supervision of research students by AFT staff encourages the
integration of the Department's work into the national objectives: a
model university-industry linkage, in which students are introduced to
important applied work by those engaged in it. The latter also have
the stimulus of being members of a university department with a
wide-ranging research programme, where their capabilities as
supervisors are in demand; thus the industry gains the advantage of
direct contact with the rising generation of younger scientists, some
of whom it may wish to attract to permanent posts.....
As well as Dr Cunningham's work on farm animals (for which the
pay-off of a 1% improvement in an economic trait is measurable in
millions of pounds.....) there is Dr David McConnell's work on
molecular genetics, supported by the NSC. At present a bacterial
virus system is being studied, which involves techniques to be
developed which are expected to be applicable to cancer viruses; the
group is beginning to turn its attention to the latter..... Dr Shaha
Thompson (who is Iranian by origin; she is married to Dr Archie
Thompson the DIAS physicist) has been developing a service for
screening food and drugs for cancer-inducing agents.....
How should this work be financed? It is clearly a waste of time
for people with these skills to have to go around with a begging bowl.
This is a field where the value of the goods delivered is beyond
question. It may, however, be necessary to do some packaging and
salesmanship before the market (in this case the farmers, horse and
dog breeders, health services, food manufacturers) becomes aware of it
and learns to pay up regularly and willingly, on a steady flow basis,
by a levy.
The trouble is that most business people place financing academic
research at the end of the queue, among the miscellaneous charities.
Fortunately in some areas the academics are beginning to recognise the
importance of the market, and to do some hard selling. In genetics
the product is eminently saleable....
To return to the 'Genetic OR Workshop': the best papers were by
Alister Pease ('Investment Strategies in Complex Breeding Programmes')
amd Maurice Bichard ('Optimising Multiplication Pyramids with respect
to Profit'). The former started in a steel-works as an OR analyst,
the latter was an academic geneticist. Both are now teamed up and are
heading a European-scale pig-production system, with breeding,
multiplication and production vertically integrated. They have a 2.5
year lag between breeding a new trait and introducing it, compared to
the usual seven years. They have a contract to introduce their
procedures into the Bulgarian state farm system.
Clearly there is money in genetics, and we are lucky to have in
Dublin a research centre capable of pulling a conference like this.
Incidentally this was a first-ever attempt to bring together the
people who work in cost-effectiveness of breeding programmes and to
interact them with the operations research people.
February 27 1974
The Irish Dental Association on February 18 launched a fund to
finance a team of specialist dental health educators. The theory is
that if oral hygiene is taught in the schools, some impact may be made
on the national backlog of untreated dental ill-health, estimated at
15M pounds, as well as reducing the loss of working days due to dental
disease, estimated at 1M per annum.
The target for the fund-raising campaign is £15,000 in the
first year. The first cheque was presented to the Fund by Michael Foy
on behalf of the Sugar Company(13).
Dr Seamus O'Hickey, joint chairman of the Dental Association's
education committee, paid tribute to the Department of Health, which
is '...to make a contribution towards a national dental education
programme'.
In this kind of anticipatory tribute to a contribution which had
visibly not yet been given I detect a note of desperation. Indeed,
this whole excercise should not be necessary if the Departments of
Health and Education were doing the jobs for which we pay them. By
taking on projects like this the Dental Association is 'letting the
State off the hook', and substituting a scheme of which the success is
by no means guaranteed.
I suggest that some organised political pressure by dentists, who
could spread the word through their patients by issuing each one with
a list of points to be raised in letters to TDs, could pull much more
than £15,000 out of the Minister for Finance.
There is a mass of scientific work to be done (I include in the
the behavioural sciences) in order to find out what goes wrong with
teeth, and how an effective system of prevention and treatment can be
organised. It is basically a 'systems research' problem, which can
only be approached effectively with a co-ordinated interdisciplinary
team, under good research management.
It is the policy of the NSC(14) to bring about a situation where
all State services automatically provide a flow of funds of the order
of 1-2% of their budgets to research. This should include a
continuous evaluation of the cost-effectiveness of their present
systems, as well as a search for improved systems, methods and
devices.
Presumably it is one of the functions of the Department of Public
Services to monitor the State departmental system quasi-externally.
From the angle of the DPS, the Dental Association's fund-raising
scheme should be interpreted as a strong indication that existing oral
hygiene education is pitifully inadequate, and should be improved
immediately by appropriate measures jointly between the Departments of
Health and Education.
Anyone with any experience of private fund-raising schemes will
be aware that they tend to eat up in administrative costs rather a
large fraction of the funds that they raise. I suggest that the cost
of the various schemes which fill the many gaps in the State health
services ...be included in any cost-effectiveness study....
September 4 1974
The July/August issue of Technology Ireland contains two articles
of biotechnological interest....
There is a project led by Micheal Mac Giobun, of Comharchumann
Chorca Dhuibhne, at Baile an Fhirteirigh. For an investment of £10,000
in equipment, of which £3,000 is cultivation machinery,
the Co-op has brought 33 acres of land into cultivation growing
belladonna, hyoscyamus, chamomile and peppermint. All these are herbs
which, if picked at the right time and dried, are valuable raw
materials for the pharmaceutical industry.
They have also put down parsley and sage for culinary use; these
are relatively easy to grow and bring in a steady profit of the order
of £250 per acre. The other herbs are more risky, but highly
profitable when successful, bringing in over 1000 pounds per acre. As
yet however the frequency distributions of the yields under Kerry
conditions are not known.
This type of entrepreneurship is badly needed; it can if
successful generate a healthy local industry.... The type of work
involved requires a high degree of training in the technicianship and
technology associated with the fine-chemicals industry; it could
usefully employ science graduates.
As regards the risk-element: there are techniques available
whereby using the computer one can evaluate the probable financial
returns over a series of randomly-chosen ten-year periods; given some
crude information about the relative yields of the risky crops, one
can develop a strategy for minimising the risk of failure, while at
the same time benefiting from the high profitability of the risky
crops.
The IIRS in fact has done some work(15) in a rather similar field
some years ago, in relation to growing ergot (a fungus infestation of
rye) as a pharmaceutical crop....
The principal scientific input in this case has come from Dr CS
O'Connor, head of the Phamacognosy Department of the College of
Pharmacy(16) in Dublin.....
Dr AC O'Sullivan, of Moorepark, has an article on 'Ireland's
Potential as a Bio-industrial Base', which develops in a more
traditional manner the above theme.
In it he re-iterates an old position, on the need for vertical
integration with agriculture and the food-processing industry, the
staple products being milk and meat.....he exposes the basically
wasteful use of food fit for human consumption....as animal-feed; the
EEC uses 75% of its skim powder as animal-feed, while 99.4% of US skim
powder goes for human consumption.....
He calls also for the development of a high-grade bio-industry,
involving sophisticated extraction techniques, fermentations etc
applied to by-products.
However it is not enough to list the things which are technically
possible and then to wonder why people don't start doing them. It is
necessary to do the techno-economic analysis, to develop a financial
model of the projected investment, using all that is known about the
technical coefficients of the processes, the supply characteristics of
the raw materials and the specifications and prices expected in the
market.
The basic weakness of Tony O'Sullivan's position is that in this
article he repeats uncritically the mythology about quadrupling meat
production and doubling milk production by 1983 which has been
characteristic of recent Irish Farmers' Association publications. He
seems to think that if there is all this production, the overflow of
finance into processing will be automatic.
The trouble is that you cannot predict expansion in the livestock
industry simply by projecting trends.. You have to understand the
dynamics of a livestock population system, with particular reference
to the lagged responses and the positive feedback loops in the system
which make it fundamentally unstable. The only way to stabilise a
system like this is with a very precise feed-forward control, as any
engineer will tell you.
A system which allows the price of a basic by-product (and raw
material for a related sector), calves, to vary from over £60 in
1973 to less than £5 in 1974 is clearly pathological, requiring
close dynamic analysis, with a view to developing effective
forecasting and control(17).
Nor can you expect a high-grade bio-industry to establish itself
unless it can ensure continuity of supply, and uniformity of quality
of its raw materials..
The techno-economic analysis of the seasonality of supply of milk
to the milk processors, calves to the beef producers and finished
animals to the meat factories, viewing the whole as a vertically and
horizontally integrated system on a national basis, is well within the
current state of the art.
The output of such an analysis would be a prediction of the cash
flow pattern and overall profitability of the type of high-grade
industry which Tony O'Sullivan has in mind, as a function of the
number of farmers who can be enticed, by suitable contractual
arrangements, to become specialist in the management of
October-calving herds(4).
Without this analysis, the wild fluctuations induced by the EEC
bonanza will continue, and those unfortunate farmers in the West,
whose income depends primarily on the sale of calves and young stores,
will be bankrupted.
March 30 1976
I was impressed by the BBC 'Horizon' programme on March 8, which
showed how what used to be laboratory biochemistry has become scaled
up and industrialised, with the aid of some generous and far-sighted
finance by the Science Research Council, starting in the 60s.
At that time, the bulk of science research money was still going
to 'big physics', which was living on the prestige of having delivered
the key weapon systems of world war 2. It took a decisive break with
that tradition a decade ago for money to begin to go to enzyme
chemistry in significant amounts. Britain is now beginning to reap
the harvest, as it holds most of the key patents, and is able to
licence out industrial processes which are now serving the US market
with mass-produced products.
One of the billion-dollar products is corn syrup. This is 1.5
times as sweet as sugar, and already has a substantial share of the US
market for sweeteners. It is produced by enzyme action on corn
starch. The enzyme is retained on a fixed substrate, while the starch
solution passes through it, as through a filter-bed, converting to
sugar without significant expenditure of energy. This is a beautiful
process, hopefully a prototype of other similar processes still to
come, which in the end will replace many of the 'brute force'
processes of the chemical engineering tradition.
The process will work equally well with potato starch. It should
therefore be possible technically for the Irish Sugar Company to
switch over from sugar beet to potatoes as their main raw material.
Whether this is economic or not will depend on the EEC price structure
as between sugar and starch.
A key link in the chain between laboratory and full-scale process
is the pilot-plant. One of the first major investments of the SRC, in
the early days of diversion of funds from 'big physics', was some
pilot-scale equipment for the biochemists of University College,
London.
A similar investment has been made by the NSC and the IIRS into
some industrial-scale equipment which is now set up on the campus of
UCG, in close association with the Biochemistry Department. This
plant is already generating revenue on the world market for fixed
enzymes.
There are other areas where enzyme chemistry is going to
transform traditional industry. One of these is the process of making
paper from wood.. By breaking down the lignin with an enzyme, all the
cellulose can be extracted. In the traditional alkali extraction
process, half of the cellulose is lost to the effluent. Now not only
do you avoid polluting the lakes, but you get twice the paper per
tree. For good measure, you can grow a fungus on the residual lignin,
which not only produces the enzyme that you need, but also can be used
as animal-feed, replacing fishmeal, and releasing fish for human
consumption. This work is being done in Sweden.
The final piece of enzyme wizardry is the replacement of the
'slipped disc' operation by a procedure whereby a proteolytic enzyme
is injected (of necessity with some accuracy) into the offending piece
of carthilage, dissolving it away. The same enzyme is used to
tenderise meat.
One of the snags about this field is that it tends to be
secretive. It is difficult to patent what is basically a natural
process. Now that it is becoming a big industry, the situation is
becoming more acute. The tension between university-based work and
industrial needs will probably be resolved in a direction away from
free publication and towards direct control by industry, with the
university research groups being taken over by business interests. As
long as the products of industry are socially useful, this does not
present an ethical problem for those concerned with academic freedom.
The trouble is that for as long as the sole determinant is the market,
the social utility of the product is a matter of chance. Currently,
the enzyme people are replacing high-energy inefficient processes by
low-energy efficient ones. This is socially useful, and no academic
need be afraid of being associated with the process.
Not unrelated tothe foregoing is the work of the UCD Department
of Industrial Microbiology, which ran a seminar on February 25......
Dr WM Fogarty, of UCD, outlined the use of fermentations as
sources of industrially useful enzymes...particularly beta-amylase,
which is the enzyme referred to in the Horizon programme, on which the
production of maltose from corn-starch depends.
Dr McKillop reviewed....the types of compounds at present
produced in this way, and the range of compounds which could, in
principle, be obtained.... Professor Geoghegan spoke on the
production of blue-green algae....and Dr GG McEvoy on genetics.
There is scope for strengthening the links between these islands
of scientific enterprise in the Irish research system, and the
industrial scene in Ireland. The latter should not have to depend on
BBC programmes for knowing the state of the art and what their
competitors are up to, as I suspect is the case with many firms in the
Irish food industry.
September 21 1976
On July 8 of last year I gave preliminary attention to Badgett
Cooke Biochemicals, a firm which was at that time seeking a site in
Ireland(18). One of the principals, Jeremy Cooke, is a TCD
microbiology graduate.
This project has now taken the name Worne Biolytics (Europe) ltd,
and is set up in Dun Laoire manufacturing a range of industrial
micorbiological products.
The parent company in the US was built up by Dr Howard E Worne
over the 30 years since world war 2. The origin of the know-how was
the need to preserve military electronic from bacteriological and
fungal attack in the tropics.. Dr Worne, while working against the
active organisms, had the vision to build up a bank of bacterial and
fungal strains with a view to future commercial application. This
formed the basis of a business which developed in the late 50s and
60s, whereby bacteriological war was waged against unwanted
substances.
Freeze-dried bacteria are prepared in Dun Laoire in quantities of
the order of 100,000 pounds weight per annum, and shipped in drums to
industrial consumers all over the world (outside the US, where the
parent company takes care of the market).
One rapidly growing market is provided by oil tankers operators,
who as a result of envrironmentalist pressures now increasingly prefer
to buy 'Petrobac' for cleaning out their oil tanks, rather than dump
the oily washings in the sea. This useful organism thrives on oil
wastes and reduces them to harmless water-soluble residues.
Another useful product is Phenobac, which thrives on cyanide
wastes, phenols, insecticides, naphthalene etc. Worne Biolytics
currently have a salesman in Italy negotiating with those in charge of
cleaning up the aftermath of the Seveso disaster. The noxious
chemical concerned is phenolic; Worne are optimistic that somewhere
in their arsenal they can find an organism that will cut it into
digestible bits and eat it raw.
The range of available biolytics includes Thermobac (which deals
with cellulose, lignin etc in paper-mill effluents) and Lipobac which
deals with fats and greases.
Agrigest is an animal waste digester and de-odoriser; Agribac is
a non-symbiotic nitrogen fixer that can replace nitrogen fertiliser
for cereal crops, providing 40-50 lb of nitrogen per acre fixed from
the atmosphere at a cost currently claimed to be competitive with
chemical nitrogen. The organism is claimed to be active at soil
temperatures above 5 degrees C.
This is only a sample of the range of biolytic products which are
available. The concept is sound and deserves to succeed, replacing as
it does brute-force physical processes with biological cunning. The
feasibility of breeding bacterial strains with enhanced specialised
activity has been clearly demonstrated in practice.....
NOTES
1. See Chapter 2.1 (Irish Background) for a development of this
argument.
2. See also Chapter 4.5 (Agriculture) on 17/9/70.
3. There is a virgin field for someone in the analysis of industrial
jargons. The tanners' 'bate' used to be an enzyme-rich concoction of
dog and hen excrement. Now it is composed of minced pancreas; the
residue after the insulin has been extracted will do. Brewers' 'wort'
and 'trub' sound equally exotic. The fact that they are 'four-letter
words' testify, perhaps, to their earthy origins. Industrial jargons
constitute a barrier to the academically-trained scientist finding his
or her feet in industry, and should be given the respect of the study
that they deserve.
4. This idea, which at first sight looks technically plausible, would
be likely to run foul of the quality standards. For remarks on the
quality-seasonality problem, in milk, see Chapter 4.4 (Agriculture) on
25/3/75. I conjecture that the quality control problem for seasonal
enzyme production would be substantially more exacting.
5. See 7/4/71 in Chapter 3.1 (Engineering and Manufacturing).
6. Director of an Foras Taluntais (AFT), the Agricultural Institute.
7. The Soils Division of AFT, near Wexford. See Chapter 4.4
(Agriculture) on 10/6/70.
8. See Chapter 4.4 on 18/6/70.
9. The Irish Times Medical Correspondent. If this column is weak in
medical science and technology, it is because the writer tended to
leave this field to Dr Nowlan.
10. This I think was bad judgment on the writer's part. Most of the
Irish work in this field is a rearguard action attempting to defend
the quality of Irish dairy produce against the adverse effects of
seasonality of supply of the prime raw material.
11. For some remarks of the question of payment for protein rather
than fat, see Chapter 4.4 (Agriculture), particularly 19/8/75. See
also Chapter 4.5 (Food) on 31/10/73.
12. See Chapter 1.2 (Structures and Institutions) on 26/7/72.
13. Clearly the Sugar Co has a conscience about the role of its
product, and the taste for it imposed on children by social pressure,
in the genesis of dental decay.
14. This piece, being basically 'policy', should arguably have been
in Chapter 1.1.
15. See Chapter (), (date).
16. Now part of the University of Dublin (Trinity College).
17. An approach to this has been developed by Raymond Crotty, who
predicted the 1974 disaster in the autumn of 1973, but no-one believed
him. He subsequently generalised his livestock population modelling
approach to various systems in different parts of the globe,
publishing the results in a book 'Cattle, Economics and Development'
(Commonwealth Agricultural Bureau, 1980). He is currently with the
Systems Development Programme, University of Dublin (Trinity College).
The writer is indebted to him for useful insights into the dynamics of
Irish agriculture.
18. See Chapter 3.3 (Innovation).
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